PCD PCBN CBN CVD diamond dressing tools vacuum brazing furnace

PLC auto control PCD PCBN CBN CVD diamond dressing tools vacuum brazing furnace, vacuum soldering radiator brazing furnace


What is the application of our vacuum brazing furnace?

vacuum brazing furnace is widely used for superhard material brazing: Carbide Tool( PCD, PCBN, CVD, CBN, graver.), drill, stainless steel brazing, ceramic-metal brazing, special metal workpiece, complex sheet(sandwich component, honeycomb structure), etc.


What is the feature of our vacuum brazing furnace?

PLC full automatic controlling, also can be controlled by workers; touch screen, 50 programmable segments, saving 30 programs, operate easily, production continuously is allowed.


Brazing workpiece surface is very clean, non-oxidatio; More quantity of workpiece can be put on the material platform trimly.


Brazing is strong, 2-3 times of high frequency brazing.


Using USA high technology, the whole brazing process takes about 180mins(does not include the time that diffusion pump preheat).


High production capacity, 600pcs at one time( for example CNGA1204)


We do not only offer furnace, but also brazing technology, engineer who are in this line for about 20 years will offer technology support, guarantee that you can get high quality workpiece.


What is the whole set of vacuum brazing furnace?

We do not only supply vacuum brazing furnace, but also supply the whole set brazing equipment: Sand-blasting machine, ultrasonic wave cleaning machine, vacuum dry oven, water solubility solder


Chamber size

200X400mm(dia x height)

Max temperature

1200C

Max working temperature

1100C

Temperature controlling

  • PLC full-automatic control, also can be operated by workers.

  • PID automatic control via SCR (Silicon Controlled Rectifier) power control with phase angle fired, current limiting resistor.

  • 50 programmable segments for precise control of heating rate, cooling rate and dwell time.

  • Built in PID Auto-Tune function with overheating & broken thermocouple broken protection.

  • Over temperature protection and alarm allows for operation without attendant.

Max vacuum

7x10-4Pa

Temperature accuracy

±1C

Temperature Uniformity

±5C over 1200mm

±3C over 800mm

Heating rate

0-20C /min

Heating element

  • High quality Fe-Cr-Al-Mo resistance wire, long working lifetime, 3 to 5 years.

  • There is heating element on chamber side and bottom,more uniform thermal field,longer uniform heating zone.

  • heating zone height is 400mm, which is much longer than normal type(150-200mm).

Furnace chamber

  • Cylinder-shaped furnace chamber.

  • Two layers of high quality Alumina ceramic fiber as insulation.

  • There is quartz tube in the chamber, which can make sure the workpiece to be clean, no need to cleaning.

  • There is water cooling set on the outside of the chamber,more cooling rate

  • Chamber is formed by two semicircle, opening at the middle freely, which can make the furnace cooling fast when the temperature is lower than 300C.

Observation well

Specially designed observation well, by which can observe brazing effect at high temperature directly, then it is helpful to improve technology.

Available solder

Ag, Cu, Ni, Ti, etc.

Rated power

10KW

Material platform

  • 310S high temperature stainless steel.

  • Designed with neck,hang type, NO.of material platform can be adjusted according to workpiece quantity.

  • Material plat form up and down rate is adjustable.



Vacuum system

  • All the vacuum valves are electromagnetism-air-operated type, which make the furnace to be automatic.

  •  Our furnace adopts China best vacuum pump brand products - Chengdu Nanguang. All vacuum valves are made in Ningbo factories:Mechanical pump +diffusion pump+ digital vacuum gauge. Diffusion pump is 150 type,high quality and long working lifetime, low repairing cost( normal brazing furnace uses molecular pump, which is very easy to break, and high reqairing cost),Mechanical pump is VRD-16, direct-connected type.

  • Max vacuum 7x10-4Pa, brazing vacuum 7x10-3Pa 



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